Rod seal provider 2024: Mechanical seals often need to be used in chemical applications. When confronted with some harsh chemicals, mechanical seals containing elastomers made of Viton, Kalrez or Chemrez can’t hold up. Because PTFE (polytetrafluoroethylene)or as most people know it Teflon ® , has a 0-14 ph range it usually will hold up. Like most materials every choice has an up and a down side. Because PTFE will handle most chemical applications, chemical attack is no longer an issue. One the down side PTFE wedges can cause fretting of your sleeve or shaft if you have not hard surfaced your shaft or sleeve (plasma coating). The stationary element of your seal will require a PTFE gasket. It’s not much good to have a PTFE on the rotary and then use an elastomer on the seat. We have seen it done, and because it is a static application some have gotten away with it, but it is not recommended. Most commonly the seat will be a L-shaped or Clamped mount style to allow space for a PTFE gasket to be used as the secondary sealing element. See even more information at wiper seals.
Before examining how mechanical seals function it is important to understand other methods of forming this seal. One such method still widely used is Gland Packing. Gland packing is a braided, rope like material that is packed around the shaft – physically stuffing the gap between the shaft and the pump housing. Gland packing is still commonly used in many applications, however increasingly users are adopting mechanical seals for the following reasons; The friction of the shaft rotating wears away at the packing over time, which leads to increased leakage until the packing is adjusted or re-packed. The friction of the shaft also means that packing also needs to be flushed with large volumes of water in order to keep it cool. Packing needs to press against the shaft in order to reduce leakage – this means that the pump needs more drive power to turn the shaft, wasting energy. Because packing needs to contact the shaft it will eventually wear a groove into it, which can be costly to repair or replace.
Sealing performance over conventional O-rings is achieved by reducing particle generation, extending seal life and minimizing replacement time during preventive maintenance. Compared to traditional O-rings, this seal effectively reduces the number of dust particles generated during operation and extends the life of the machine with bonded seals installed. The seal has a working diameter range of 6.5 to 60.58mm.
Wiper seals are utilized to remove contaminants like moisture, soil, and dust. Some wipers or even scrapers possess a secondary lip utilized to catch any oil which might have bypassed the major seal. The secondary lip can also get rid of any bonded contaminate in the pole surface. These kinds of wipers are usually called double-edged wipers. Metallic scrapers could be used for sub zero temperature software and especially arduous software where foreign substances can deposit the pole.
Leakage of gaskets: There are four types of leakage phenomenon in general gaskets: interface leakage, penetration leakage, diffusion leakage, and damage leakage. Interface leaks: The interface will leak at the sealing interface due to insufficient gasket compression, improper flange joint surface finish, and flange deformation. For interface leakage, it can be prevented by using soft gasket to clamp in the flange face. Penetration leakage: Since most of the soft materials are made of fibers, they are easily soaked by the medium, especially the pressure. Due to capillary phenomenon, the medium will permeate to the low pressure side, forming permeation.
Support and positioning The piston and piston rod are radially supported and positioned in the cylinder barrel. Isolate the two pairs of motion pairs of piston and cylinder, piston rod and guide sleeve to prevent direct scratches, abrasions and strains between the motion pairs. Especially when the motion pairs are all steel parts, they must be isolated, otherwise they will be easily strained. The guide belt also has an important role to reduce the friction and friction work between the moving parts, reduce the ineffective work and heat. Vibration absorption and noise reduction Reduce system vibration and noise. It is mainly filled with tetrafluoroethylene and phenolic cloth, and there are also a very small amount of polyoxymethylene, nylon and soft metal. Discover additional info at https://www.dmsseals.com/.
DMS Seals is a scientific and technical mechanical seal manufacturer and oil seal supplier specializing in seal production, sealing material development, and the conception of sealing solutions for special working conditions. We have 120 employees, including 70 senior technicians. DMS Seals has a number of invention patents and leading production processes. The R&D team is able to design and develop Rubber Seal & Hydraulic Seals for various mechanical sealing systems under complex conditions. We have already passed the certification of ISO 9001 and TS 16949.
Due to the volume and weight limitations of the system, it is impossible to install an ideal filtration and cooling system. High temperature, high pressure, and high speed cause the hydraulic oil to deteriorate easily, and the mechanical parts are also prone to erosion and stains. There are many stains and impurities in hydraulic oil, but it cannot be thoroughly filtered, which is the aspect of endogenous stains. All kinds of dust in the working environment may be very large, and it will inevitably enter the hydraulic system in multiple ways, causing oil pollution, which is an external stain. Therefore, the sealing system is required to be resistant to stains.
The bearing seal maintains lubrication where needed and helps protect the working part from abrasive particles and corrosive moisture. The seals are precisely configured to provide extremely low friction and excellent contamination resistance. It is perfect for high speed or low torque equipment as well as dusty environments. Moreover, the seal is reasonably designed to provide superior resistance to foreign particles.