Top rated reaction kettle factory: The CSTR reactor is widely used in many industries due to its efficient mixing and reliable safety features. The pharmaceutical industry uses the CSTR reactor to transform raw materials into active ingredients for drugs and provide precise control over reaction conditions. This allows for greater product yields and better control over the purity of the product. The CSTR reactor is used to create a wide range of pigments and dyes, including organic compounds and inorganic compounds, which are used in paints, printing inks, plastics, cosmetics, and more. The CSTR reactor offers precise control over the chemical reaction process allowing for the production of complex thermoplastics such as ABS or polystyrene with improved product quality and cost-effectiveness compared to open systems. Find even more information at continuous stirred tank reactor.
In the production process of AIPs, in order to reduce the material loss and avoid environment pollution that may be caused by the material transfer after crystallization, the subsequent filtration, washing and drying processes of the material are usually completed in one single piece of equipment, which is called Three-in-One; for short or Agitated Nutsche Filter Dryer(ANFD). The most common Three-in-One used in drug production is with flat bottom, and there is no doubt that it has advantages in the production of sterile APIs, however, certain defects in another side as well, including small filter area in the circular flat bottom, side discharge (there is always material left behind), poor drying performance, small movement of material during the drying process, and low efficient heat transfer, more limits of drying, etc.
The interior of the equipment is cleaned between each individual production batch, or before material change, welded or removable nozzles spray the cleaning liquid on the inner surface of the dryer. All surfaces in contact with materials are wetted, flushed, and cleaned, which is effective. The single conical vacuum dryer from Wuxi Zhanghua offers various technical parameters and features. It ensures a short drying time and operates within a fully closed system. The drying speed can be adjusted according to the product requirements. Additionally, it includes a perfect online cleaning device and offers complete discharge performance, achieving a product recovery rate of nearly 100%.
One of the key advantages of the conical screw mixer is its ability to achieve homogeneous mixtures, even with materials of varying particle sizes and densities. The screw’s design and rotation speed can be adjusted to suit specific mixing requirements. Additionally, the mixer’s conical shape promotes self-emptying, facilitating easy discharge of the blended materials. As one of the best pharmaceutical equipment manufacturers. Zhanghua provides the vertical cone screw blender and offers efficient and reliable mixing solutions for a wide range of industries. It’s conical vessel and rotating screw ensure thorough blending of different materials, resulting in homogeneous mixtures. With its versatility and customizable features, this mixer is an indispensable tool for achieving consistent and high-quality mixing results.
Our technical team is composed of engineers in various fields, including quality assurance, process, equipment, welding, and electrics, and most of them have working experience and engineering project experience of more than ten years. For inflammable, explosive, toxic and corrosive products in pharmaceutical, fine chemical, pesticide, and new energy industries, we will provide customized technical solutions to clients with well-sealed, high vacuum and fully automatic equipment, ensuring safe, energy saving and environment protecting production process, compliance with EHS requirements.
Wuxi Zhanghua Pharmaceutical Equipment Co.,Ltd was founded in 1976, committed to researching, developing and manufacturing reaction, crystallization, filtration, drying equipment. With the development of the leading technologies for more than 40 years, our engineering equipment is not only for the pharmaceutical industry, but also for fine chemicals, pesticides, new energy, new materials and other industries. We customize the integrated solution of reaction, crystallization, filtration and drying process equipment for clients. Read additional information on https://www.filter-dryer.com/.
Zhanghua is a renowned manufacturer of world-class pharmaceutical equipment, including high-quality stainless steel reaction kettles. Our reactor tanks are designed and engineered to meet the most demanding industrial requirements, offering exceptional performance, reliability, and durability. Our stainless steel reactors are made from premium-grade materials that offer superior resistance to corrosion, abrasion, and other forms of wear and tear. They feature a robust construction that can withstand extreme temperatures and pressures, making them ideal for a wide range of applications in the chemical, pharmaceutical, and food industries.
The Agitated Nutsche Filter is a closed vessel that separates solids from liquids using filtration under pressure or vacuum. The closed system maintains product quality and hygiene by providing odourless, contaminant-free and pollution-free working conditions. Agitated Nutsche filters are used in the chemical, herbal, pharmaceutical, agrochemical and food industries. From a process point of view, Nutsche filters/dryers have a relatively wide range of uses; although they are commonly used to recover solid materials in a few cases. Filling/charging, filtration, displacement washing, slurry washing, smoothing, drying/cooling, and discharging are all tasks that can be performed by modern suction filters.